Formwork Girder H20 — reliable support for construction.
reliable support for construction
Quality control is applied at every stage of production. The combination of advanced tools and strictly structured technologies allows achieving high productivity rates. The best consumables and sharpening tools, well-thought-out packaging, a well-established storage system and transport logistics ensure complete safety during transportation.
quality control
About the company
The process of managing, measuring and continuous monitoring at every production process guarantees safety and reliability products. Qualified personnel and modern industrial equipment allow us to ensure a constant quality level.
Manufacturing
PFK-Service is a trading Holding of a Group of companies, which includes Russian manufacturers of ecological finishing and construction materials made of natural wood. The PFK-Service trade network includes construction networks of the Russian Federation, export directions and wholesale and retail sales.
Formwork girder H20
Length, mm
up 1450 to 6000
200
Height, mm
Main parameters
80
Shelf width, mm
40
Shelf thickness, mm
24-27
Rack thickness, mm
13
Plywood tooth incerted depth, mm
mm
The girder is an I-beam with flanges made of solid or spliced wooden bar and posts (walls) made of FSF or FK plywood (wall thickness 24-27mm) installed with a toothed spike in the grooves of the shelves on glue.
Glued wooden girder are designed for load bearing as an element of formwork slab and wall and column formwork in the period of preparation and manufacture of monolithic reinforced concrete structures of interstorey floors, walls and columns of residential, administrative, public and industrial buildings.
It is allowed use of beams as floor beams, elements of wooden roofs (rafters, purlins, struts and underpinnings) for low-rise construction.
Glued wooden girder are designed for load bearing as an element of formwork slab and wall and column formwork in the period of preparation and manufacture of monolithic reinforced concrete structures of interstorey floors, walls and columns of residential, administrative, public and industrial buildings.
It is allowed use of beams as floor beams, elements of wooden roofs (rafters, purlins, struts and underpinnings) for low-rise construction.
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technical conditions
Product
Glued wood Formwork girder
The product complies with the requirements of technical conditions specifications, control samples-ethalons and manufactured in compliance with GOST 4981, GOST 20850, SP 64.13330.2011 according to engineering documentation and technological regulations approved in the established order in accordance with the established procedure.
It is allowed to use similar materials and products of domestic and foreign production, which are not inferior in quality to those listed above and meet the requirements of current regulatory and technical documents.
The girder is manufactured in climatic version (UHL, XL) of placement category 1 according to GOST 15150/GOST 15543.1, and it is used on condition of fulfillment of rules of operation of the girder at ambient temperature from minus 20ºС to plus 35ºС, maximum surface heating temperature 40ºС, and relative humidity up to 70%.
Softwood according to GOST 8486-86 not lower than II grade
Plywood of FSF or FC grade according to GOST 3916.1-2018 (GOST 3916.1-96), compliance with European standard EN636-3
12% +/- 2%
ProtoCollD4 - one-component PVA complies with TU 20.52.10-002-19299941-2018, European standards DIN EN 204 and DIN EN 14257 (Watt91)
Water-based coating of yellow color Tech. conditions 2316-046-43659241-08
Wood type
Rack
Moisture
Glue
Coating for formwork girders
Main parameters
Technical specifications
Humidity of wood of girders during manufacturing within 12% +/- 2%.
The girder is made by gluing the shelf to the rack.
Strength of toothed glue joints of wooden flanges in static bending not less than 27 MPa.
Girder ends, upon agreement with the customer, can be protected by plugs made of polymeric materials.
Destructive bending moment during testing for all girder grades for static bending at a test span of 3.6 m not less than 9.5 kNm (950 kgm).
Modulus of elasticity for girders not less than: - for girders with plywood wall with wall thickness 21-34 mm - E=6000 MPa, (60000 kgf/cm2).
Permissible load on compression of the girder by vertical force at the point of support for all grades girders not less than 2,0 MPa (20 kgf/cm2).
Strength of glue joints of shelves with the wall of the shear strength of the glue joints of the flanges with the beam wall is not less than 20 kN.
Permissible transverse force, lateral force — Q = 11,0 kN.
Permissible bending moment — M = 5,0 kNm.
Finishing of girders is made by weather-resistant paint compositions. Skips of finishing coating are not allowed.
Durability of the coating is not less than the warranty period of storage and initial operation of the beams.
The beams are packed in packs of 50 or 60 or 100 pieces depending on the type of transport. The packages are tied in at least two places with metal or propylene tape. To prevent damage to the girders in the packages, plastic corners must be placed under the packing tape during packing.
Packages are formed in accordance with the requirements of GOST 19041. The width of the bundle shall not exceed 1150 mm in width and 1150 mm in height. The weight of the packet should not exceed 2 tonnes.
Only girders of one grade and one size are packed in the one package. In case of a small volume of girders delivery it is allowed to pack girders of different lengths in a package, but not more than three lengths, with the ends of the girders aligned on one end of the package.
Packages shall be covered with polyethylene film on five sides.
Packaging
The products delivery set is determined by the terms of the contract (order) for the supply of products.
Finished products are delivered assembled with final finishing.
Each product is labelled by applying ink to the surface of the product with indicating: the trade mark of the company manufacturer's, logo, size of the product, date of manufacture.
Each package is labelled.
Delivery set
Labelling
Storage shall be carried out in closed ventilated rooms or under a shelter, excluding atmospheric precipitation and direct sunlight.
Products may be transported by all types of transport in covered vehicles in accordance with the rules of cargo carriage, operating on this type of transport.
When transporting, loading, unloading and storing the products, their safety from damage, contamination and moisture must be ensured. During loading and unloading operations, safety rules must be observed.
Short-term storage of girders in the open air is allowed provided that they are protected from the direct impact of climatic factors.
To clean the products it is not allowed to use detergents containing abrasive materials
Girders shall be stored sorted by type and size, stacked on wooden pads in such a way as to prevent their sagging.
The colour of the girders may change during storage.
Allowable deviations
no more than 3 mm
Limit deviations from flatness (deformation)
- with the girder length up to 3,0 m inclusively,
- for girders longer than 3,0 m
- with the girder length up to 3,0 m inclusively,
- for girders longer than 3,0 m
Parameter
Requirements
Limit deviations from geometric dimensions and shape shall not exceed:
- in length:
- in length:
+ 1 мм на каждый метр длины
up to 3 m;
over 3 m -
±10 мм;
over 3 m -
±10 мм;
Winginess, % according to GOST 2140
no more than 0,2
Deviation of the actual product mass from the nominal mass, specified in the working drawings
no more than ±10%
Deviations from the perpendicularity of adjacent surfaces
no more than 2 mm
- in height
- in shelf width
- in shelf thickness ±3 %;
- in wall thickness ±3 mm
- in shelf width
- in shelf thickness ±3 %;
- in wall thickness ±3 mm
Offset of the rack position relative to the axis of symmetry of the shelves
no more than 0,5 mm
±5 mm
±8 mm
±2 mm or 1%
±1-1,5 %
±8 mm
±1,5 mm
*в зависимости от назначения и условий эксплуатации
*от влаги, УФ-лучей и биоповреждений
*от влаги, УФ-лучей и биоповреждений
The protective end is equipped with polymer plugs
All elements are connected using a special adhesive
A flange of the beam is made of softwood with a high density of annual rings
The web of the beam is made of plywood
An opening for a protective device and fasteners for the beam-to-girder formwork
Water-dispersion compound of yellow color
Manufacturing of girders
According to working drawings approved in the established order
Types of girder treatment depending on the purpose
Bio-protective compositions; fire-protective compositions
Decorative and protective treatment of beams against moisture, UV rays and bio-damage
To be performed as agreed with the customer and regulated by requirements of working drawings for a particular product (structure)
Girder coating
All shelf sides
Types of defects
Limitation of allowable wood defects
The knots are healthy and light-colored, including cracks (width of cracks should not exceed 0.5 mm), fused and partially fused
Rib knots than 2 mm healthy edges
Dark knots that are jointed and partially jointed
Unjointed knots, stapled knots, lapwing knots, rotted, tobacco knots
Knots fallen out, falling out
Cracks are not through: Plate cracks up to 10 mm deep
Bluestain
Resin pockets
Wane
Insect holes
Flack, chip, scrape, scuff, gouge
Planing defect
Defect of the spike joint
End cracks
Allowed, up to 35 mm in diameter
Allowed, up to 25 mm in diameter
Allowed, up to 15 mm in diameter
Not allowed
Allowed, up to 8 mm in diameter
With a total length no more than 300 mm
No more than 1/5 of the width or thickness
Not allowed
No more than 1/5 of the width or thickness
Not allowed
Allowed 1 pc for 1 meter of the length of the girder with length no more than 4 cm width no more than 2 mm
Not allowed
Within the permissible size deviations
No more than 1 pc with a diameter no more than 4 mm for 1 m length
Not allowed
Within the permissible size deviations
Not allowed
Through cracks
Manufacturer warranty
The manufacturer guarantees conformity of the products to the requirements of technical specifications under observance of installation, operation, transport and storage conditions.
The warranty period of storage and operation of beams is 6 months from the date of manufacture. The average service life of beams should be not less than 1 year.
The number of usage cycles of the formwork — not less than 20, in compliance with the requirements for storage, transport and operating instructions set out in the specifications.
In case of manufacturing defects related to the product quality during its operation, the buyer has the right to contact the seller, and in cases prescribed by law — to the manufacturer.
The warranty period of storage and operation of beams is 6 months from the date of manufacture. The average service life of beams should be not less than 1 year.
The number of usage cycles of the formwork — not less than 20, in compliance with the requirements for storage, transport and operating instructions set out in the specifications.
In case of manufacturing defects related to the product quality during its operation, the buyer has the right to contact the seller, and in cases prescribed by law — to the manufacturer.
For more information, please contact us:
+7 (926) 371-25-75
